Advanced Materials

Advanced materials
Shanghai ZEPU provides customized engineering services in process package development and engineering design for advanced materials.
Successful Cases: Nanometer calcium carbonate, ultrafine silver powder, silver nitrate, electronic chemicals, and precious metals.
Over 30 successful projects in advanced materials, with business spanning Hebei, Shandong, Zhejiang, Hubei, Hunan, Jiangxi, Guangxi, Sichuan, and other provinces.
Membership:
Member of the China Nonferrous Metals Industry Association.
Technical Features

Advantages in development
- Emphasize PDP(process design package) development: strictly to standard chemical engineering development procedure to organize and optimize the PDP.
- Development capabilities: outstanding engineering translation abilities through industry-academia-research collaboration
- Experience integration: maximizing the utilization of mature engineering know-how technologies from petroleum, coal chemical, and fine chemical industries.
- Focus areas: automation implementation, safety, and systematic regulatory compliance

Advantages in engineering
- Safety design for fire and explosion prevention
- Storage, transportation, management and operation of hazardous materials
- Pressure vessel and pipeline engineering design
- Foreign body management expertise in biopharmaceutical and fine chemical sectors
Application Scenarios
Engineering Experience in Photovoltaic Silver Powder
- Stability: Advanced automation and user-friendly operation interface. Ensures superior and consistent product quality across batches.
- Compatibility: Flexible adjustment capability for raw and auxiliary materials, along with process operation parameters, can be easily adjusted to optimize and upgrade silver powder products.
- Safety: Independent safety interlock system guarantees high safety standards, particularly for multi-batch intermittent production processes.
- Foreign Body Management: Provides systematic foreign body management for raw material supply, production management, and environmental control.
- Energy Saving: Refined pure water distribution and cleaning procedures optimize public engineering system configurations, resulting in reduced energy consumption.


Engineering Experience in Ultra-pure Silver Nitrate AgNO3
- I&C System: Developed automated programs and safety interlock systems to enhance equipment reliability and safety.
- Reaction Process: Precisely controlled the addition of inhibitors to reduce nitrogen oxide emissions, while also condensing and recovering nitric acid, resulting in minimal exhaust gas.
- Purification: Precisely controlled the decontaminants and adjusted pH levels to remove impurities
- Evaporation: using a vacuum evaporation and condensate recovery process. This method features low evaporation temperature, rapid evaporation rate, and minimal wastewater generation. The product quality meets the standards of GB/T670-2007 "Chemical reagents - silver nitrate." and GB/T 44758-2024 "Silver nitrate for industrial use."
Engineering Experience in Advanced Calcium-based Materials
- Engineering Optimization: Fully optimize the existing process route and develop proprietary technical PDP.
- Automation Upgrade: Upgrade the process control system, establish an independent safety interlock system to enhance reliability and safety.
- Experience in handling solid materials, such as solid bulk material transportation, storage and transport, crushing and screening, Nano-powder conveyance, and slurry pipeline pumping.
- Process optimization for dust-laden gas quenching and dust removal tower systems.

Application Cases
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